Manufacturing capabilities
One facility. Every stage that defines the final pair.
Vertical integration lets us hold your specification steady across repeat programmes and give you realistic lead times.
207
Lonati machines
2.4M
pairs monthly
150
people, 3 shifts
36,300
sq. ft. factory
From yarn to carton
The process behind a repeatable programme
- 01
Yarn division
Yarn spun on site to our own specification, controlling fibre quality and removing a key supply-chain variable.
- 02
Knitting division
207 computerised Lonati machines run single-cylinder socks in every gender and size across three shifts.
- 03
Linking & finishing
Seamless toe closure, shaping and pairing are handled individually so defects are caught inline.
- 04
Processing & dyeing
Colour and treatment work follows approved shade standards, with eco-friendly yarn options across the range.
- 05
Boarding
Socks are steamed on hot forms for a smooth surface, soft hand-feel and lasting shape retention.
- 06
Quality & packing
Every pair is inspected, then packed under your label and prepared for export.
One accountable point of contact